Precision Manufacturing

cnc machined aluminum ipl handpiece with cooling channels

CNC Machining vs. Die Casting: The Engineer’s Guide to Manufacturing Medical Aesthetic Devices

In the high-stakes world of optoelectronic medical aesthetics—whether it’s IPL, Diode Laser, RF, or HIFU systems—mechanical engineers face a constant dilemma: Should you prioritize the extreme precision of CNC machining, or embrace the scalability of Die Casting? At Sureton, we’ve seen brilliant designs hit manufacturing roadblocks because the wrong process was chosen too early. This often leads […]

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a hydraulic manifold with cross drilled holes, an aerospace connector with angled ports, a shaft with milled flats.

Mill-Turn Machining: Why “One-and-Done” is the Future of Precision

Moving parts from a lathe to a mill is a recipe for error. We explain how Mill-Turn (Multi-Tasking) technology eliminates stack-up errors, guarantees concentricity, and reduces the total cost of complex CNC parts. There is an old saying in manufacturing: “Don’t let go of the part.” In the traditional workflow for a complex round part (like

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a stream of molten aluminum (bright orange) flows into a narrowing transparent channel (3.5mm down to 0.8mm).

Thin-Wall Die Casting: How to Achieve <1.0mm Walls Without Failure

Pushing the limits of aluminum die casting geometry. We explore the physics of thin-wall casting (0.8mm-1.5mm), flow-to-thickness ratios, and the specific DFM strategies Sureton uses to prevent cold shuts in heatsinks and housings. In the era of EV lightweighting and 5G thermal management, the directive from product designers is clear: “Make it lighter, make it smaller,

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