Magnesium Die Casting

Futuristic eVTOL aircraft flying over a city skyline, featuring high-strength aluminum die casting motor housings and structural parts for weight reduction.

Powering the Skies: Why Die Casting is the “Skeleton & Muscle” of the Advanced Air Mobility (AAM) Revolution

From logistics drones to electric vertical takeoff and landing aircraft (eVTOLs), the “Low-Altitude Economy” is rapidly shifting from science fiction to commercial reality. However, as the industry moves from prototyping to mass production, manufacturers face a critical challenge: How to build lighter, stronger, and more reliable aircraft at scale? At Sureton, we believe the answer lies in Precision […]

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why high end wearables demand advanced die casting solutions

Beyond Clamping Force: Optimizing Micro-Die Casting for Smart Eyewear & AR/VR

Micro Die Casting Components Micro Die Casting Precision miniature components ±0.01mm Tolerance 88-800T Machines Hinge Connector Bracket Clip High-Precision Production Servo-controlled die casting for micro components with tight tolerances and superior surface quality. Servo-Controlled Process IntroductionIn the rapidly evolving landscape of smart wearables—specifically smart glasses and AR/VR headsets—procurement teams often adhere to a common misconception:

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clean, modern dual path flowchart infographic titled “choose your material.”

Magnesium vs. Aluminum Die Casting: Is the 33% Weight Savings Worth the Cost?

We compare AZ91D vs. ADC12 across strength, corrosion, manufacturability, and total cost to guide your material selection. In the engineering world, “Lightweighting” is the holy grail.Whether you are designing a handheld gimbal that needs to be held for hours, or a drone where every gram equals 10 seconds of flight time, you eventually hit a

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a stream of molten aluminum (bright orange) flows into a narrowing transparent channel (3.5mm down to 0.8mm).

Thin-Wall Die Casting: How to Achieve <1.0mm Walls Without Failure

Pushing the limits of aluminum die casting geometry. We explore the physics of thin-wall casting (0.8mm-1.5mm), flow-to-thickness ratios, and the specific DFM strategies Sureton uses to prevent cold shuts in heatsinks and housings. In the era of EV lightweighting and 5G thermal management, the directive from product designers is clear: “Make it lighter, make it smaller,

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