Structural Die Casting

a bright silver steel “skeleton” is visible—comprising threaded bosses, bearing sleeves, and mounting points—perfectly integrated into the light gray aluminum body.

Engineering Hybrid Strength into Lightweight Aluminum

Aluminum is light but soft. Steel is strong but heavy. Learn how Insert Die Casting combines them, the critical importance of preheating inserts, and how to prevent galvanic corrosion in hybrid parts. There is a fundamental trade-off in mechanical design:Aluminum is fantastic for weight reduction and complex shapes, but it is soft.Steel is fantastic for wear resistance […]

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an evolutionary exploded view of a vehicle rear section.

EV Lightweighting: The Engineering Behind Structural Aluminum Die Casting

Range anxiety is a weight problem. As a premier automotive die casting parts manufacturer, Sureton explores the metallurgy and process controls required to produce crash-relevant structural parts (shock towers, battery trays) that replace steel. In the Electric Vehicle (EV) race, Weight is the Enemy.Every added kilogram increases energy consumption, requiring a larger battery pack to maintain

EV Lightweighting: The Engineering Behind Structural Aluminum Die Casting Read More »

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