Mold Flow Analysis

High-pressure die casting mold with runner and gating system design.

The gating system is the heart of HPDC tooling. Learn the engineering principles behind Ingate placement, Runner design, and Overflow optimization to control porosity and ensure high-quality die casting parts. In High-Pressure Die Casting (HPDC), the mold is more than just a shape; it is a complex fluid dynamic system.The Gating System (comprising the sprue, runners, gates, and […]

Beyond the Cavity: How Gating System Design Decides Your Die Casting Quality Read More »

a stream of molten aluminum (bright orange) flows into a narrowing transparent channel (3.5mm down to 0.8mm).

Aug 10 2024

Thin-Wall Die Casting: How to Achieve <1.0mm Walls Without Failure

Advanced Engineering

Pushing the limits of aluminum die casting geometry. We explore the physics of thin-wall casting (0.8mm-1.5mm), flow-to-thickness ratios, and the specific DFM strategies Sureton uses to prevent cold shuts in heatsinks and housings. In the era of EV lightweighting and 5G thermal management, the directive from product designers is clear: “Make it lighter, make it smaller,

Thin-Wall Die Casting: How to Achieve <1.0mm Walls Without Failure Read More »

a complex aluminum die cast automotive housing emerging from a heavy steel mold.

Mar 10 2024

Custom Die Casting Solutions for Complex Geometries

Advanced Engineering

Die casting is more than just forcing metal into a mold. From controlling porosity in thin-walled EV parts to optimizing cycle times with conformal cooling, Sureton explores the advanced engineering behind modern HPDC. In the global manufacturing landscape, High-Pressure Die Casting (HPDC) remains the undisputed king of scalability. No other process can transform molten metal into a

Custom Die Casting Solutions for Complex Geometries Read More »

Beyond the Cavity: How Gating System Design Decides Your Die Casting Quality

Thin-Wall Die Casting: How to Achieve <1.0mm Walls Without Failure

Custom Die Casting Solutions for Complex Geometries

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