Explore Sureton’s hub for advanced manufacturing insights, focusing on Aluminum/Zinc Die Casting and Precision CNC Machining. We provide in-depth technical articles on Design for Manufacturing (DFM), material selection (ADC12, A380, Zamak), and surface finishing standards. Discover how our engineering expertise helps global OEMs achieve tighter tolerances, reduce porosity, and optimize production costs for complex industrial components.
Stop guessing your part price. We break down the CNC Machining Cost Calculator formula, including material utilization, machine hours, and the hidden impact of setup time on your manufacturing budget.
How to Actually Calculate CNC Machining Costs (A Step-by-Step Guide) Read More »
For product developers in consumer electronics, the most dangerous phase isn’t the initial design—it’s the valley of death between a flawless prototype and a mass-produced product. We see the same scenario constantly: You have a “Golden Sample.” It’s CNC machined from 6061 aluminum, heavy, cool to the touch, with a perfect anodized finish. But when
From Prototype to Volume: The DFM Survival Guide for Electronics Enclosures Read More »
The gating system is the heart of HPDC tooling. Learn the engineering principles behind Ingate placement, Runner design, and Overflow optimization to control porosity and ensure high-quality die casting parts. In High-Pressure Die Casting (HPDC), the mold is more than just a shape; it is a complex fluid dynamic system.The Gating System (comprising the sprue, runners, gates, and
Beyond the Cavity: How Gating System Design Decides Your Die Casting Quality Read More »
From logistics drones to electric vertical takeoff and landing aircraft (eVTOLs), the “Low-Altitude Economy” is rapidly shifting from science fiction to commercial reality. However, as the industry moves from prototyping to mass production, manufacturers face a critical challenge: How to build lighter, stronger, and more reliable aircraft at scale? At Sureton, we believe the answer lies in Precision
Ra, Rz, or RMS? We decode the alphabet soup of CNC surface finish standards. Learn the tactile difference between Ra 3.2 and Ra 0.8, why Rz matters for O-rings, and how to stop over-specifying your drawings. There is a tiny symbol on engineering drawings that causes more arguments between designers and machinists than anything else.It
Surface Roughness Decoded: Why Writing “Ra 0.4” is Costing You a Fortune Read More »
Why does Sureton charge for custom fixtures? We explain how smart CNC fixture design increases loading density, eliminates vibration, and drastically lowers your unit price for production runs. We see this battle on quotation spreadsheets every day.You look at the quote for your CNC machined parts.Unit Price: Acceptable.NRE (Non-Recurring Engineering) / Fixture Cost: $800. The immediate reaction
Smart Fixturing: Why Paying for “Jigs” is the Best Investment You’ll Make Read More »
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