Die Casting
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- Tight tolerance controllinto +/- 0.01mm
High-Pressure Die Casting (HPDC) is a rapid manufacturing process where molten metal is injected under extreme force into a securely locked die cavity. A powerful press maintains clamping pressure until solidification is complete, after which the mold opens to eject the casting and immediately resets for the next cycle. This injection occurs in a fraction of a second. Crucially, intensification pressure is applied while the metal creates the final shape. This high pressure compresses entrapped gas and feeds additional material to compensate for shrinkage, ensuring dense, high-integrity parts.
What is High Pressure Die Casting?
Sureton deliver expert Die Casting Services, spanning High Pressure Die Casting, Precision Die Casting, and Rapid Die Casting, ensuring high-quality, efficient, and cost-effective solutions tailored to meet the needs of diverse industrial applications.
Key Strengths in Precision Die Casting
Versatile Die Casting Capacity (88T–800T)
With a machine range of 88T to 800T, Sureton offers adaptable casting solutions. We expertly handle everything from precision micro-parts to large industrial housings. Our facility ensures seamless scaling and guaranteed quality for every unique manufacturing need.
Precision Robotic Manufacturing
Driven by fully automated robotic systems, our manufacturing process ensures maximum speed and accuracy. This approach guarantees zero-defect consistency and high precision, adhering to the strictest industry benchmarks.
Rigorous Inspection Standards
Utilizing advanced CMM and X-ray analysis, we enforce a rigorous Quality Assurance process. This ensures absolute dimensional accuracy, validating that every component meets strict industry benchmarks and customer requirements.
Data-Driven MES Operations
Powered by our MES technology, we achieve real-time production tracking and total transparency. This smart system optimizes efficiency and process control, ensuring reliable operations and guaranteed on-time shipment.
Die Casting Manufacturing Workshops
Sureton is equipped with advanced die casting machines ranging from 88T to 800T, enabling us to handle projects of various sizes with flexibility. We are capable of producing parts with wall thicknesses ranging from 2mm to 20mm, and lengths from 30mm to 1200mm, suitable for industries such as automotive, aerospace, and medical. Our high-efficiency automated production line, enhanced by robotic systems, ensures precision and consistency in every production step. With a comprehensive quality assurance system and advanced testing equipment, we ensure that every product meets strict industry standards. Through our MES system, we provide real-time monitoring and data tracking, ensuring transparent, efficient production processes and timely delivery of high-quality die-cast parts that meet customer specifications.
Sureton Die-casting Machine Equipment
We equip our die casting machines with advanced automation, such as automatic metal ladling, robotic spraying, and insert loading systems. The line includes auto-trimming, laser coding, and rapid mold change technology. Seamlessly connected by product conveyors to intelligent CNC post-processing, we achieve maximum production efficiency.
| Machine | Size | Dimensions | Type | Material | Applications | Small Die-casting Machine | 88T | 200*100 | Hotchamber Machine | Aluminum Alloy/ Zinc Alloy | Consumer electronics, household appliances, small precision components |
|---|---|---|---|---|
| 180T | 180*80 | Cold Chamber Machine | ||
| 280T | 280*180 | Cold Chamber Machine | ||
| 350T | 280*180 | Cold Chamber Machine | ||
| Medium Die Casting Machine | 420T | 350*250 | Cold Chamber Machine | Automotive components, appliance housings, various industrial parts, aerospace parts and machinery components |
| 560T | 350*250 | Cold Chamber Machine | ||
| 800T | 600*500 | Cold Chamber Machine |
Die Casting Materials
Aluminum Alloy
Aluminum die casting delivers lightweight, corrosion-resistant components with superior thermal conductivity. Highly recyclable and durable, these high-performance parts are the ideal choice for diverse industrial and automotive applications.
Aluminum ADC12, ADC6, A360, A380
Zinc Alloy
Zinc die casting offers superior flowability, enabling intricate designs with tight tolerances and thin walls. This material combines high precision and natural corrosion resistance with cost-effective production, making it ideal for complex, high-volume components.
Zinc Zamak 3, Zamak 5, Zamak 2, ZA8
One-stop Processes
Mold Manufacturing
High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ensuring precision and durability….
Die Casting
With machines from 88T to 800T, we produce high-accuracy aluminum and zinc alloy parts catering to diverse industrial needs…
CNC Machining
Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex geometries….
Surface Treatment
Specialized surface treatments enhance corrosion resistance and improve coating adhesion for long-lasting performance…
Chemical Pretreatment
Specialized surface treatments enhance corrosion resistance and improve coating adhesion…
Quality Inspection
Strict quality checks ensure compliance with ISO 9001 and IATF 16949 standards, utilizing advanced CMM measuring equipment…
Custom Solutions
Products
FAQ
We specialize in providing high-precision die-casting solutions for automotive, medical, telecommunications, industrial automation, and consumer electronics industries.
Our die-casting machines range from 88T to 800T, enabling us to produce aluminum and zinc alloy parts from small precision components to large structural parts.
We utilize vacuum die casting, optimized gating systems, and precise alloy temperature control to minimize internal porosity and enhance material density.
We commonly use ADC12, A380, AC44300 aluminum alloys, and zinc alloys #3, #5, and #7, with the ability to customize materials based on client requirements.
Yes, through precise mold design and process control, we manufacture complex parts with wall thicknesses ranging from 1.8~15mm.
Maintaining dimensional accuracy between ±0.05mm and ±0.1mm，according to the client needs.
Yes, we offer one-stop solutions, including deburring, reshaping, CNC machining, powder coating, and electroplating.
We conduct X-ray inspection, CMM (Coordinate Measuring Machine) measurements, spectroscopic analysis, and hardness testing to ensure product compliance.
Yes, with appropriate surface treatments, our parts can withstand 48H to 1000H salt spray tests, depending on the coating type.
Yes, we provide high-precision die-casting solutions for electric vehicles, telecom base stations, medical equipment, and industrial automation applications.
